When processing non-ferrous metals, we rely on an extensive machine park.
This allows us to manufacture both simple and complex components – economically and in any batch size.
We are always keen to integrate and utilise the latest technologies in our manufacturing.
Turning Technology
With over 80 single and multi-spindle lathes, we produce sophisticated turned and turned-milled parts efficiently, economically, and with consistently high quality. We process bar stock in a wide variety of designs – including round, tube, square, hexagonal, octagonal, and flat profiles, as well as other special profiles. Production is flexible, catering to all batch sizes – from prototypes to large series.
We manufacture high-precision components with tolerances in the range of hundredths of a millimetre on state-of-the-art CNC machines. This technology enables maximum repeat accuracy, process stability and complex geometries.
For efficient mass production of large quantities, we employ high-performance multi-spindle machines, including six and eight-spindle machines. This allows us to achieve high output volumes with consistent quality and an optimal cost structure. We produce components with tighter tolerances and in large series using proven cam technology, which is considered the „Formula 1“ of turning technology.
High-precision machining of complex components – with constant accuracy and maximum flexibility.
DMG SPRINT 65
DMG SPRINT 90
Maier C5
Maier F4
EMCO Hyperturn 45 (big bore)
MAS A42 CNC
MAS A52 CNC
MAS A60 CNC
Ergomat TNG 42
Ergomat TBA 60
Ergomat TBA 80
Efficient complete machining of sophisticated components – with 5-axis technology, high dynamics and stable processes.
Index G220
High-precision series production of complex components – with synchronised spindles, constant accuracy and maximum process reliability
MORI-SAY TMZ 642
MORI-SAY TMZ 867
ZPS 620 AC (latest model)
PITTLER PRC 32/6 (conventional design)
PITTLER PRC 32/8 (conventional design)
PITTLER PRC 50/6 (conventional design)
DM GMC20
Index MS32
Milling Technology
In our 3- and 5-axis machining centres with automated robotic loading, we primarily manufacture geometrically complex components. Workpieces that cannot be completely produced in a single operation on automatic lathes are machined here precisely and with process reliability. The loading and unloading of the machines are fully automated by robots. This ensures consistent quality, high repeatability, and efficient and economical series production.
Larger and more complex components are generally manufactured in machining centres with robotic loading. Parts that cannot be fully produced on a bar turning machine in a single operation are also usually completed here.
The parts are fed and removed by robots.
MÜGA Center R 450 s Machining Centres incl. HOWIMAT with robot loading
Working area: max. 450 x 300 mm
Mechanical Manufacturing Technology
Our automated robotic cells take on central tasks in downstream processes, ensuring stable operations, consistent quality, and high efficiency.
Copper pipes are precisely machined and shaped on pipe cutting and bending machines. Assemblies can be reliably joined in brazing stations.
Furthermore, METUSAN TURNING is developing its own manufacturing facilities for the targeted post-processing of turned and milled parts. These include, among others, indexing rotary tables and specially designed drilling and milling equipment. These individual solutions enable the economical implementation of even complex machining steps.
For the production of stamped and deep-drawn sheet metal parts, powerful eccentric, stamping, and deep-drawing presses are used. This allows us to cover a wide range of parts and ensure efficient series production with high repeatability.
Find out all the details about pipe processing, soldering, finishing and pressing at METUSAN TURNING here.
Pipe bending machines
CNC Tube Bending Machines | BML Smart
Conventional pipe bending machines
Silver soldering
Finishing machines
Press, punching and deep drawing machines
Manufacturing Technology
In our toolmaking department, we design and produce custom contour, drilling, and turning tools for cost-effective series production. We use highly precise eroding machines with a C-axis, on which contour drills can also be eroded under rotation. If required, the tools are finished in our grinding shop, which is equipped with surface, cylindrical, and tool grinding machines.
As one of the few manufacturing companies, we are able to produce complex 3D drum cams for our cam-controlled multi-spindle automatic lathes in-house. These are manufactured on a 5-axis CNC milling machine based on cutting data from production, using CAD/CAM support. Additionally, our tool manufacturing department supports maintenance through the design and production of spare machine parts. Depending on the requirements, these are produced on CNC lathes and milling machines or using additive manufacturing (3D printing).
To ensure our future skilled labour requirements, we train apprentices annually as metal technicians in the field of metal and machining technology within our toolmaking department.
Glow plug technology
Our belt furnace enables continuous heat treatment under controlled conditions, thereby guaranteeing consistently high quality and efficiency. It is ideal for series production and ensures uniform heating and cooling of components that require precise thermal treatment.
Thanks to adjustable temperature zones and controlled furnace atmosphere, our system ensures optimal hardness, strength, and durability for a wide variety of metal components and assemblies.
Technical specifications:
Cleaning plant technology
All products undergo two state-of-the-art cleaning facilities with enclosed vacuum chamber systems.
The entire cleaning process is fully automated, ensuring reproducible results at a consistently high level of cleanliness.
Individually tailored cleaning programmes ensure reliable degreasing and the complete removal of chips and particles.
This allows the components to meet the highest requirements for technical cleanliness.
Following this, the parts are individually packaged or assembled into bags, placed in boxes, and palletised.
Benefits at a glance
This is how we ensure that your products are not only precisely manufactured but also delivered in perfect condition.
Technology assemblies assembly
Functional assemblies are created from precisely manufactured individual components through assembly processes – tailored to your technical and quality requirements.
Depending on the component geometry and joining process, specially designed assembly equipment is used. This includes, among others, manual presses, positioning devices, and individually adapted assembly aids. These ensure safe joining, precise alignment, and high repeat accuracy in series production.
The result is ready-to-assemble assemblies with defined functionality, which can be seamlessly and reliably integrated into your downstream production and final assembly processes.
Packaging plant technology
Semi-automatic sorting and packaging systems are used, followed by plastic welding into PE bags. This ensures that parts and assemblies are packaged cleanly, protected, and uniformly.
An integrated thermal transfer printer allows for direct individual labelling during the ongoing process.
High-bay warehouse technology
We rely on two powerful warehouse systems for fast, flexible, and cost-effective order processing: a fully automated high-bay warehouse for finished parts and a cantilever rack warehouse for over 200 tonnes of raw material.
Order-specific packaged parts are stored and retrieved according to demand.
With around 1,500 pallet spaces, the system offers generous capacities for customer-specific components and enables economically optimised production batches.
This reduces set-up times, lowers unit costs and ensures flexible call-off logistics.
Our cantilever racking ensures high material availability and allows us to quickly retrieve raw materials at any time.
This immediate access allows us to be particularly responsive when customers require short-notice changes, express orders, or tight delivery windows.
The result: maximum flexibility, short lead times and consistently high delivery performance.
Your advantages at a glance:
This is how we connect economic series production with maximum delivery flexibility – for stable, predictable, and efficient processes throughout your entire supply chain.
Fully automated high-bay warehouse
Fully automated high-bay warehouse
Crane arm storage raw material
Crane arm storage raw material